Product Description:
This modular IR unit is designed to integrate directly into pilot-scale or lab-scale coating application lines (e.g., after a spray booth or coater). It simulates industrial IR curing conditions on a continuous or batch basis, allowing for accurate scale-up studies and process validation before full production investment.
Technical Parameters:
Composition of Production Line:
This module is designed to be part of a larger line. It comprises: IR emitter array in a steel housing, Reflective and insulated tunnel, Zoned power controllers, Temperature monitoring sensors, Safety light curtains/interlocks (optional), Control interface for main line PLC.
Application:
Process development and validation for coil coating, web coating, automotive part coating, and furniture finishing on pilot lines. Used to determine the exact IR power, dwell time, and temperature profile needed for production.
Customization:
Integration is fully customizable. We design the module's dimensions, power, zoning, and control interface to fit seamlessly into your existing lab or pilot coating line setup.
Feature:
Provides a true bridge between benchtop testing and full production. Enables accurate calculation of line speed and energy requirements for production-scale IR ovens, de-risking scale-up.
Support and Services:
Engineering consultation for line integration, collaborative process testing, installation supervision, and joint commissioning with your pilot line.
Packing and Shipping:
Modular sub-assemblies crated in heavy-duty wooden boxes. Detailed integration drawings and I/O lists provided prior to shipping.
FAQ:
Q: Can this module connect to our existing lab coater's PLC?
A: Yes, providing a customized control interface (Profibus, Ethernet/IP, etc.) for seamless integration is a standard part of our service.
Q: What safety features are included?
A: Standard includes over-temperature protection and door switches. Options like emergency stops, light curtains, and exhaust can be customized.
Q: How do you determine the required module length?
A: Based on your target line speed, desired dwell time, and coating cure requirements. We perform a feasibility analysis to recommend the customized specification.
