24-Station High-Speed Spin Coating Line with Waterproofing for Pulp Molded Food Containers
Composition of Production Line
- Automatic Infeed Conveyor System
- Gantry Robot Loading/Unloading System
- 24-Station Rotary Spin Coating Unit
- Infrared (IR) Drying Tunnel
Product Description
This fully automated 24-station spin coating line integrates precision gantry robotics and rotary coating technology to apply uniform waterproof coatings to pulp molded food containers. The system ensures high-speed processing with IR drying for immediate moisture removal, delivering consistent quality and compliance with international food safety standards (FDA, EU).
Technical Parameters:
Parameter
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Description
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Product Name
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Automatic Spin Coating Device (24-stations)
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Model
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OSM-XT-1024T
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Size
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1020mm L × 2200mm W × 1080mm H (Based on actual size)
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Spray Room
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304 stainless steel
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Nozzle
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Taiyuan Changyuan fuel injection nozzle
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Pneumatic Components
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High-quality components from Airtek or SNS
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Rotation System
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Speed-regulating motor with built-in brake function
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Oil Supply System
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Pneumatic diaphragm pump for automatic oiling, precision voltage stabilization system
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Electrical Parts
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CHNT contactors, Taiwan Delta inverters, switches with Japanese Izumi switches
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Security System
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Over-temperature preventers, motor overload protection, control circuit fuses, emergency stop switches
|
Application
- Waterproof coating for pulp molded food containers (bowls, plates, cups)
- Moisture barrier for medical and electronic packaging
- Functional coatings for industrial packaging products
Customization
- Station Configuration: Customizable fixtures for special shapes
- Drying Options: Optional UV curing or hot air drying modules
- Control Integration: MES compatibility and data traceability
- Material Compatibility: Adaptable for water-based/solvent-based coatings
Feature
- High Efficiency: 24-station continuous operation increases output by 40%
- Precision Coating: Robot positioning accuracy ±0.1mm
- Energy Saving: IR tunnel reduces energy consumption by 30%
- Smart Control: Real-time monitoring of coating thickness and temperature
Support and Services
- Installation and commissioning supervision
- Operator training and process optimization
- Remote monitoring and troubleshooting
- 12-month warranty with lifetime technical support
Packing and Shipping
- Modular design for easy transportation
- Weatherproof wooden crates with shock absorption
- FOB Shanghai, CIF/FOB options available
- Lead time: 60-90 days after order confirmation
FAQ
- Q: Can the line handle different container sizes?
A: Yes, the gantry robot and coating fixtures are customizable for various dimensions.
- Q: What is the energy consumption of the IR drying system?
A: The zoned temperature control reduces energy usage by 30% compared to conventional ovens.